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KYOTO AUTOMATION SYSTEMS SDN BHD (527515V)

Head Office
No 2, Jalan Utama 2/4,
Taman Perindustrian Puchong Utama, 47100 Puchong, Selangor D.E, Malaysia
Tel: (+6) 03 8061 2555
Fax: (+6) 03 8068 6691
Email: sales@kyoto.com.my, richard@kyoto.com.my, support@kyoto.com.my
Location Map: Click Here | Baidu Map

 
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Thailand
Kyoto Automation Engineering Co., Ltd.
No. 18/3 Motorway 7
Parallel Road 3701,
Khlong Song Ton Nun Subdistrict,
Lat Krabang District, Bangkok 10520
Thailand:
Tel: (+66) 02 - 060 8188
Email: thailand@kyoto.com.my, kyoto_systems@yahoo.com
Location Map: Click Here

 
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Email:china@kyoto.com.my

 
   

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Karakuri Systems


 

Aluminium Pipe

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ALUMINIUM JOINT & ACCESSORIES

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Overview of Karakuri Pipe Rack Systems

Karakuri Pipe Rack Systems uses simple mechanical principles like gravity and leverage to move and control load carriers. These systems are meant to be cost-effective, energy-efficient, and easy to implement, making them excellent for many industrial applications.

What are Karakuri Pipe Rack Systems?

  1. Mechanical Automation

Used mechanical components not electrical or pneumatic power.

  1. Cost-effectiveness

Because the mechanical parts' are simple, implementation and maintenance cheap and affordable.

  1. Energy Efficiency

Used of minimal energy, rely on gravity and manual input.

  1. Modularity

Easily configurable and expandable to meet individual workflows and requirements.

  1. Ergonomics

Provide worker safety and efficiency by eliminating manual handling and repetitive actions.

Key Benefits of Karakuri Pipe Rack Systems

  1. Cost-effective:

Simple mechanical components reduce the need for costly automation equipment

Low maintenance costs by using less moving parts

  1. Energy efficiency:

No power requirement, operates on gravity and physical input

Environmentally friendly, reduces energy usage

  1. Flexibility and modularity:

Customization designs are easily adaptable to meet individual workflow and operational needs.

 Scalability, is expanded or modified as needed, making it suitable for expanding businesses.

  1. Improved Ergonomics

Worker-friendly conditions may reduces manual lifting and repeated actions

 Ergonomic Workstations bring specialized workstations to boost productivity and reduce fatigue.

  1. Improved Efficiency

Automated material handling reduces manual labor and speeds up production operations.

Reduced Downtime with a simple design

  1. Lean Manufacturing

Waste Reduction: follows lean principles to minimize waste and optimize resource use.

Continuous Improvement by allowing for simple changes and improvement to procedures.

  1. Space Optimization

Compact design maximizes space efficiency,

 Organized Layouts Allow for more organized storage

  1. Versatility

Variety of applications suitable for industrial applications, including manufacturing, warehousing, and logistics.

Adaptability to various jobs and procedures

Applications and Use Cases

  1. Material Handling.

 Automated Transport uses gravity and mechanical to move materials and reduce using physical handling.

 Sorting Stations automatically sorted follow weight or size without electricity.

Assembly lines to move parts and components to the assembly line to improve workflow efficiency.

  1. workstations:

 Ergonomic Enhancements can develop workstations to reduce worker exhaustion and increase productivity.

 Parts Presentation will organizes parts and tools at workstations easily available for assembly operations.

  1. Storage options:

 Gravity Racks by inclined racks allow them to move forward automatically, assuring first-in, first-out (FIFO) inventory control.

 Dynamic Shelving by adjusting to various item sizes may optimize storage space.

  1. Transportation and warehousing:

 Automated Picking Systems to move products to picking stations

 Transport Carts by using gravity and mechanical levers without electricity.

  1. Production Line:

 Component Transfer which transfers components between different stages of manufacturing

 Buffer Systems to control the flow of things, minimizing bottlenecks and maintaining smooth production.

  1. Clean Rooms and ESD Environments.

 ESD-Safe Solutions to protect sensitive electronic components.

 Clean Room Transport can develop mechanisms that meet clean room requirements

  1. Packaging and Delivery:

 Boxing stations increase the efficiency of transportation of boxes to and from packing stations.

 Integrating with current shipping lines to expedite the transportation of packed products

  1. The Lean Manufacturing Method:

 Continuous Improvement Projects by using Karakuri systems to cut waste, optimize workflows, and increase productivity.

 Kaizen Events  to find and fix workflow inefficiencies.

Our Karakuri Pipe Rack Systems Solutions

Standard Pipe Rack Systems

Integrating Karakuri Pipe Rack Systems with pipe rack systems can improve efficiency and flexibility in a variety of industrial applications. Here's how these answers can come together:

  1. Improved Material Handling and efficient sorting
  2. Easy customization and scaling to meet unique demand and efficient system.
  3. Budget-Friendly Automation and Energy Efficient:
  4. Reduces manual labor and workplace Safety.
  5. Waste reduction and resource maximum used and ongoing improvement
  6. Versatile Applications and Custom Workstations

Integration with Other Automation Systems

Karakuri Pipe Rack Systems can be easily linked with automation systems to increase efficiency and production in a variety of industrial applications. Here's how they can collaborate:

  1. Karakuri Conveyor Integration which delivers parts from one step of production to another via an automated conveyor belt.
  2. Robotic Arm Assistance by positioning pieces for robotic arm pickup using Karakuri mechanisms
  3. Io T-Enhanced Karakuri Systems to track and optimize material movement in real time, delivering important data for continued improvement.

Ongoing Support and Maintenance Services

When you choose Kyoto Automation Systems Sdn Bhd , you will receive complete support and maintenance services to ensure that your aluminum profile systems and accessories run smoothly for the long term. Here is what we offer:

  1. Regular Maintenance

 Schedule Inspections are scheduled to identify and fix any problems.

Preventative Maintenance to ensure systems run well and avoid unexpected malfunctions.

  1. Emergency Repairs

 Rapid Response where technicians and engineers will be quickly handled to minimize downtime and keep operations running smoothly.

  1. Technological Support

 Expert Advice from expert technicians offers help and troubleshooting for any technological concerns.

 Remote Assistance through phone and online support to handle small issues without a site visit.

  1. Spare Parts Supply

Provide standard spare parts for optimal compatibility and performance.

 Quick Replacement for faulty Spare parts and sent quickly to reduce downtime.

  1. Training and Workshops:

Employee Training by providing comprehensive training programs to ensure staff proficiency in system operation and maintenance.

 Workshops by conducting regular workshops to keep the team up to date on the newest technologies

  1. System Upgrades

 Upgrading existing systems with the latest technology to improve performance and efficiency.

 Upgrades are designed to match individual operational requirements and challenges.

  1. Performance Monitoring

 Continuous monitoring of system performance for optimal operation.

 Data analysis with detailed reports and analysis to assist in decision-making

  1. Consultation Services

 Process Improvement where expert advice will identify areas for improvement and apply best practices.

 Project Management by assistance in planning and carrying out changes

Contact us at KYOTO AUTOMATION SYSTEMS, and we assure you that we can greatly increase the effectiveness of your production plans. Our Karakuri Pipe Rack Systems will boost your production capacity and guarantee your business's success.



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